1.Increase width on the column
bottom, combined with box type structure, greatly
upgrades rigidity and stability during machining.
2.Box slide ways on the 3 axes are high frequency hardened .Way surfaces are
coated with Turcite-B and precision scraped.
3.Extra wide slide ways and distance between slide ways eliminate sticking problems
at low speed travel while ensuring high stability.
4.The major structures are
manufactured from Meehanite cast iron with scientific rib reinforcement. This
reduces structural deformation to a minimum.
The structural parts are analyzed and designed
by the advanced Finite Element Analysis.
Choice of various high speed spindle
Belt Drive Spindle
Choice 8000,10000,12000RPM.Spindle taper BT-40
Direct Drive Spindle
Choice 10000,12000,15000RPM. Spindle taper BT-40
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Carousel type magazine
The carousel type magazine is standard equipment.
It carries 16 tools for various types of machining
applications.Fixed type tool selection for quick
tool changing that reduces non-cutting time.
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Arm type magazine(Optional)
The magazine is driven by a precision cam for rapid
and stable tool change motion. Tool loading capacity
provides 20 or 24 tools to choose from. Bi-directional
random tool selection provides quick tool changing
that reduces non-cutting time.
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Directly coupled servomotors:
The three axes ball screws are directly coupled to
servos through backlash-free couplings. This
ensures dependable positioning accuracy. High
precision class C3 ball screws are preloaded
to eliminate thermal strain.
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Coolant flushing device(Optional):
Three coolant nozzles are provided on both sides
of the table featuring high pressure flushing
to remove chips from the table.
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4th CNC rotary table(Optional)
The 4th CNC rotary table features high positioning
accuracy and maximum stability during cutting. It
is ideal for various types of workpiece machining.
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Spindle splash ring (Optional):
The spindle splash ring is available only for models
with arm-type magazine. The device not only effectively
removes chips on work piece but also increases
work piece cooling efficiency.
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Ball bar test:
Through ball bar testing the circularity, geometry
error and backlash can be accurately obtained allowing
the machine to be adjusted to the best possible
accuracy.
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Unit Structure of Box Way Series:
Laser inspection:
An advanced laser instrument is employed for inspecting
and compensating linear accuracy and pitch error.
This ensures optimum axis travel accuracy.
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Heat exchanger for controller cabinet:
To maintain a constant temperature inside the control cabinet, the machine is
equipped with a heat exchanger. It provides effective protection for the
controller and electronic components. The high performance heat exchanger
features high efficiency heat exchange and power saving.
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Spindle oil cooler:
It prevents spindle thermal
deformation due to oil temperature variation while
ensuring high machining accuracy, especially at
high spindle speeds.
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Inspection Procedures:
1. Geometric Accuracy Inspection.
2. Spindle Balancing Adjustment.
3. Full running test 24 hours before delivery.
4. Practical work piece machining test.
5.Water tank leakage test.
6. Machine functional test |